Technology

Boer Fibre — wet-process made

Since 2006, Boer has focused on asbestos-free man-made mineral fibres made by the proprietary wet process. "Boer Fibre, wet-process made" is not a slogan — it is a complete technical route from raw material to finished fibre: natural-rock feed, wet purification and targeted surface treatment, giving fibres that are easy to disperse, high-temperature stable and low in shot.

2006Founded · focused on mineral fibres
Wet processShot–fibre separation
Spray / ImmersionSurface treatment raises activity
ISO9001Quality system for stability
Technical strengths

Three capabilities, tied to process and QC

Stability

The ISO9001 quality system keeps product quality stable, with full control from raw materials and process to factory test reports.

Low shot content

The proprietary wet process separates shot from fibre; models such as BE-SL05 reach shot content as low as <1% (>125μm sieve), per the batch test report.

Surface treatment

Targeted surface treatment by spray and immersion raises fibre surface activity, improves specific surface area, and optimises dispersion and interfacial bonding in formulations.

Process chain

Wet-process manufacturing flow

Natural rocks such as diabase and basalt are melted at high temperature in a cupola furnace, fibreised by a four-roll centrifugal spinner, collected by settling, wet-purified (de-shotting, length setting, thickening), surface-treated, dried, opened, weighed and packed into storage.

Boer wet-process manufacturing flow: diabase and basalt raw materials — weighing and charging — cupola furnace melting — melt launder — four-roll centrifugal spinner — settling chamber — hub collector — dispersion and opening — No.3 purification line (de-shotter / length setter / thickener) — drying oven — opening and weighing — packaging — finished goods warehouse
01

Raw materials

Natural rocks such as diabase and basalt are weighed and charged into the cupola furnace.

02

Melting

High-temperature melting in the cupola furnace (with heat-exchanger blast supply, waste-gas incineration and circulating cooling water).

03

Fibreising

The melt flows through the launder to the four-roll centrifugal spinner (oil-mist lubrication).

04

Collection

Fibre enters the settling chamber (hot-blast stove supplies high-pressure air and hot-air circulation; sizing agent is fed via metering pumps and nozzles), and is conveyed by exhaust fans to the hub collector for pendulum conveying, collection and storage.

05

Wet purification

Via dispersion and opening equipment into the No.3 purification line: dispersion / opening, de-shotting, length-setting device and thickener; the sizing agent is fed through a modified metering device, impurity separator and thickener.

06

Drying

Drying in stationary and conveyor drying ovens (heated by the hot-blast stove).

07

Finished fibre

After drying, the fibre passes through an opening device and weighing unit into the packaging workshop; finished goods go into storage.

In-house testing

Equipped with L/D ratio testers, chemical composition analysers and other devices for in-process control of L/D ratio, shot content, moisture and chemical composition.

L/D ratio · Chemistry

Third-party testing

X-ray diffraction asbestos testing passed at the National Non-metallic Minerals Products Quality Supervision and Inspection Center, Shanghai Institute of Ceramics of the Chinese Academy of Sciences, PONY Testing, CTI and SGS, plus SGS SVHC and RoHS testing.

SGS · CTI · PONY

Safety data

Products carry the MSDS (EU-general version) and SDS safety data sheet (2026 edition compiled per REACH Annex II 2020/878), delivered with each shipment.

EECSSDS2605060802
In-house photos

Lab and samples, with test reports

In-house testing lab: microscope, computer showing fibre microscopy image, particle-size analyzer and precision balance on the bench, certificates on the wall, sieve trays and sample bags below
In-house testing lab (microscope · particle-size analysis · balance)
Off-white mineral fibre samples: a pile of off-white fibre powder on a black dish and the same fibre in a metal sampling scoop
Off-white mineral fibre samples
Light-yellow chopped fibre sample: a pile of light-yellow chopped fibre granules on a white plate
Light-yellow chopped fibre sample
Chemical composition analysis lab: elemental analyzer, computer showing test data table, glassware and reagent bottles on the bench, certificates on the wall
Chemical composition analysis instruments

Evidence chain (verifiable)

  • ISO 9001:2015 quality management system certification · registration 0350325Q30014R2S (valid until 2028-01-05)
  • SGS asbestos-free report CANEC25025290506 (2025-10-22, all 6 asbestos types not detected)
  • SGS RoHS report CANEC25025290502 · SGS SVHC report CANEC25025290504 (250 substances ≤0.1%)
  • SDS safety data sheet EECSSDS2605060802 (2026-05-13)
  • See the Certifications page; original reports are available on request
FAQ

10 things you may want to know about the wet process

Q1What is the mineral fibre wet process?
The wet process is Boer's core manufacturing route: natural rocks such as diabase and basalt are melted in a cupola furnace and fibreised by a four-roll centrifugal spinner; shot and fibre are then separated by hydraulic / wet purification, followed by dispersion and opening, shot removal, length setting, surface treatment and drying, yielding reinforcement fibres with low shot content and good dispersion. The Boer brand proposition is: Boer Fibre, wet-process made!
Q2What is the difference between the wet process and the dry process?
In the dry process, fibre is collected directly after fibreising; electrostatic adsorption between fibre and shot means separation relies mainly on air-current screening. In the wet process, water wets and opens the fibre first, eliminating electrostatic adsorption; shot then settles by gravity and resistance difference before de-shotting, length setting, thickening and drying. Wet-process products therefore have lower shot content, more uniform surface treatment and better dispersion.
Q3What is the principle of shot separation?
Once the water medium wets the fibres, electrostatic adsorption between fibre and shot is eliminated. In the wet purification line, shot consists of solid non-fibrous particles with high density, which settle and are discharged by gravity and resistance difference during hydraulic de-shotting; fibres follow the water flow into the length-setting device and thickener, producing finished fibre with low shot content.
Q4What role does the L/D ratio play?
The L/D ratio (fibre length over diameter) affects the reinforcement skeleton effect and mixing uniformity: a higher ratio helps reinforcement, but too high a ratio increases the risk of fibre entanglement and clumping. Boer controls the L/D ratio during production (e.g. BE-S06 and BE-SG21 are rated L/D ≥150); specific values are per the batch test report.
Q5What are the melting point and heat resistance of the fibres?
Standard models have a melting point above 1000℃; the white-fibre series (BE-B03, BE-B07, BE-C08) is above 1600℃, suited to high-temperature braking, sealing and coating conditions. Specific parameters are subject to the batch test report.
Q6How does Boer test for asbestos?
In addition to in-house QC, Boer has passed X-ray diffraction asbestos testing at the National Non-metallic Minerals Products Quality Supervision and Inspection Center, Shanghai Institute of Ceramics of the Chinese Academy of Sciences, PONY Testing, CTI and SGS. The latest SGS report CANEC25025290506 (2025-10-22), by XRD/PLM, shows chrysotile and 5 other asbestos types all not detected (detection limit 0.1%).
Q7Do the products meet EU compliance requirements?
SGS RoHS 10-substance testing (CANEC25025290502, in line with EU RoHS Directive 2011/65/EU and amendment (EU) 2015/863) and SVHC 250-substance testing (CANEC25025290504, results ≤0.1%) were passed; an SDS compiled per REACH Annex II is provided as compliance reference material for export to the EU market.
Q8Can test reports and technical documentation be provided?
The batch test report, MSDS/SDS (number EECSSDS2605060802) and originals of the SGS asbestos, RoHS and SVHC reports are available for verification. Boer also compiles technical material such as its ten-year paper collection, available from the sales team.
Q9How do I choose the right fibre by process?
Tell Boer your product type (brake pads / shoes, roller-pressed or beater-add gaskets, coating short-cut), process route and current formulation; the Boer technical team recommends models and provides sampling and formulation tuning support. Final specifications are subject to written confirmation.
Q10How do I contact the Boer technical team?
Call the national sales hotline 4006-0763-82 or email info@boerfibre.com; the Boer technical team will assist with model selection and formulation tuning.

Want fibre selection and formulation support?

The Boer technical team provides selection advice and formulation tuning support — contact us.